DR & RR disintegrator with bars
The disintegrator is used to break small lumps from the quarry.
Advantages :
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Metallic box equipped with 4 regulating steel tension rods transferring the stress
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Small roll fitted with hard steel bars coated with tungsten carbide
Lump breakers - EM / RM
The lump breaker EM / RM, equipped with clods turning-over system, is used to shred clays lumps from the quarry.
Advantages :
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Metallic box containing two crushing rolls equipped with wheels placed side by side
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Interchangeable blades made of tungsten carbide coated steel.
Steel apron feeder - TVR
The horizontal steel apron feeder, receives and apportions the clays from the quarry.
Advantages :
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Apron made of stiff rib steel sheet blades with an overlapping system ensuring a perfect tightness.
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Chipper equipped with standalone hollow-shaft reducer and belt drive transmission
Rubber-belt box feeder - DBC
The rubber belt box feeder collects and apportions fine grading clays.
Advantages :
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Thick rubber belt for a long lifetime
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Smooth apportioning and tightness ensured by rubber sealing strips maintained by ribbed steel sheet blades
Shaft mixers - Mixers - MM
The double-shaft horizontal mixer is used to mix and humidify clays.
Advantages :
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Cast steel counter rotating shafts
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One-piece paddle carrier to ease the assembly (no screw) and without clay entrapment area
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Moistening device made of a humidifying ramp
2 raw materials storage solutions with bucket excavators
Pit excavator :
The bridge bucket excavator is used for clays storage and ageing.
Advantages :
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Double-̴girder travelling crane supporting the excavator’s rolling rails, the gateway and the reclaiming rubber belt conveyor.
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Forced emptying of the excavator’s buckets performed by a scrapper fitting the internal shape of the bucket, equipped with an interchangeable steel blade
Side excavator :
The bucket excavator used sideways to allow clay reclaiming.
Advantages :
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Ladder lifting by mechanical jack or hydraulic actuator according to the power.
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Steel buckets, with stiffening belt and hard steel blades
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Automatic lubrication of chain rollers axis.
Roller mills - R / rectification tools - ROC
The grinding mill equipped with counter rotating crushing rolls grinds raw materials by slabbing them.
Advantages :
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Largely dimensioned shafts turning on double row roller bearings
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Crushing rolls equipped with rolled shell of chilled cast iron with nickel-chrome molybdenum
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Steel or manganese pneumatic scrappers to clean the rolls
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Motorized adjustment of the roller shells spacing
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As an option : hydraulic safety device made up of 2 crushing rolls and one accumulator
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Removable grinding bench with ceramic tool.
Extrusion
The extrusion unit is made up of 2 equipment:
- A horizontal box feeder
- A mixer equipped with a vacuum unit.
The design of Pelerin steel extrusion unit offers a high mechanical strength as well as a high thrust capacity that allow the processing of hard materials.
Advantages :
Placing the horizontal box feeder and the mixer at the same level makes the operations easier
Realy easy maintenance with:
- Easily accessible bodies such as the deaeration grids
- Concrete wear liners
- Two-piece blade supports and crushing rolls
- Two-piece mechanical housing and removable traps.
Limited space requirement and civil works.